Thermotech Systems Limited

An API 560 fired heater is an essential piece of equipment in the petrochemical and Oil & Gas industries, used for heating process fluids such as hydrocarbons, Feedstocks etc. These systems utilize the heat generated by fuel combustion to achieve the desired temperature of the process fluid. Key Components Burners: Installed at the floor or walls, burners are for Low Nox or Ultra Low Nox emission and are responsible for combusting fuel to provide the necessary heat. They can operate using natural or forced draft systems. Tubes: Process fluids flow through tubes within the heater, absorbing heat through radiation, convection, and conduction. Radiant and Convective Sections: These sections facilitate the efficient transfer of heat to the process fluid. Stack : uses for flue gas emission as per the industry and Code design. Air Pre-Heater : Use of material of carbon steel, cast iron or glass tubes to achieve high efficiency. Types of Fired Heaters Cylindrical Heaters: Favored for their robust and flexible coil design. Cabin/Box Heaters: Utilized for specialized applications where specific size or process requirements are necessary. Importance Fired heaters are significant consumers of fuel and energy, accounting for a substantial portion of energy usage in manufacturing industries. Optimizing their design and operation can reduce operational costs and enhance energy efficiency. Capacity Thermotech offers a comprehensive selection of hot oil heater models designed to cater to diverse customer requirements. These models come in capacities spanning up-to 60 MW with design Code of API 560 Applications The Thermotech Hot Oil Heaters are meticulously designed to accommodate a wide range of commercial and special fuels available in the market. They find their utility across diverse industries. Industries We Serve – (Mid-Stream + Down-stream) Oil & Gas and Petrochemicals Fuel Flexibility - Our hot oil heaters are designed to handle a range of fuels, offering remarkable adaptability and cost-effective fuel options. These include a variety of gasses including natural gas, refinery gas, off-gasses, stripper column off-gas, and hydrogen, and liquids like diesel, furnace oil, crude oil, and more. Unwavering Quality Assurance - We are dedicated to maintaining the highest standards of quality, as evidenced by our Quality, Environment, and Health and Safety certifications. This unwavering commitment enables us to deliver exceptional heating solutions to our customers.

Fired oil heaters play a crucial role in the oil, gas, and petrochemical sectors, serving as essential components for heating diverse substances like thermic fluid, process fluids, feedstock, charge heating, and steam, and enabling thermal cracking in refinery processes. The design of these heaters is meticulously linked to their intended applications. Based on the requirements, they can be designed in ‘vertical cylindrical’ or ‘box-type furnace’ configurations. Additionally, these units can be customized to suit either offshore or onshore installation, ensuring adaptability to specific operational requirements. API 560 Compliance - This heater model is fully compliant with API 560 standards, ensuring that it meets industry-specific quality and safety requirements. Customization Options - The system can be customized to meet the specific requirements of individual clients. Modular Design - These heaters are designed on a modular basis, simplifying both shipment and installation processes. This modular approach enhances flexibility in setup. Skid-Based Configurations - These heaters are delivered on skids, offering a convenient and organized delivery concept for ease of handling and installation. Advanced Instrumentation - The heaters are equipped with advanced instrumentation, including sophisticated logic systems, Safety Integrity Level (SIL) compliant Programmable Logic Controllers (PLCs), remote monitoring and control capabilities, and centralized data management. These features enhance optional control and safety. High-Quality Coils - The coils used in site-built units adhere to the highest manufacturing standards and quality control practices. These coils are constructed from a range of materials, including carbon steel, high-grade alloy steel, and stainless steel, to suit various purposes. Benefits Versatile Design Compliance - Our system offers the flexibility to adhere to various industry codes, ensuring it meets specific regulatory and safety requirements. SIL3 Configuration - Upon request, we can provide a Safety Integrity Level 3 (SIL3) configuration, enhancing safety and reliability. Remote Operation and Control - For added convenience, remote operation and control options are available upon request, allowing for efficient management. Comprehensive Package - The package includes all necessary instrumentation, associated piping, and thermal oil handling systems, providing a complete and ready-to-use solution. Design Options - Our system is available in both horizontal and vertical designs, offering adaptability to different installation spaces and requirements. ASME Stamped Coils - The radiation coil and convection coil can be supplied with ASME stamps, ensuring compliance with rigorous quality and safety standards. Wide Applications - Widely employed in the oil refining and distillation processes, our system serves as a dependable and versatile solution for various industrial heating needs. Capacity Capacity Thermotech offers a comprehensive selection of hot oil heater models designed to cater to diverse customer requirements. These models come in capacities spanning upto 60MW outlet temperatures reaching 380° C. With an overall efficiency rating of 92 % on NCV (Net Calorific Value), this heater maximizes energy utilization, minimizing waste and operational costs. Applications The Thermotech Hot Oil Heaters are meticulously designed to accommodate a wide range of commercial and special fuels available in the market. They find their utility across diverse industries. Industries We Serve – (Mid-Stream + Down-stream) Oil & Gas and Petrochemicals Fuel Flexibility - Our hot oil heaters are designed to handle a range of fuels, offering remarkable adaptability and cost-effective fuel options. These include a variety of gasses including natural gas, refinery gas, off-gasses, stripper column off-gas, and hydrogen, and liquids like diesel, furnace oil, crude oil, and more. Unwavering Quality Assurance - We are dedicated to maintaining the highest standards of quality, as evidenced by our Quality, Environment, and Health and Safety certifications. This unwavering commitment enables us to deliver exceptional heating solutions to our customers.